Machine Monitoring Industrial IoT System
The main industrial goal is to minimize costs and maximize profits without compromising the service or product quality. In the times before the industrial IoT, manual laborers were involved to investigate the machine status, which was time-consuming and risky. This further involved higher risk of unplanned downtime and incurred higher cost to detect the issues. Industrial IoT turns out to be highly effective and functional due to the use of smart machines in the manufacturing plants for production. The commencement of smart machines has led to the advancement of the industries to a greater level. It is now easier to process real-time functionalities and identify the impediments before involving manual labor. The machine monitoring system can be installed for any industrial setup which facilitates improvement for conventional operations. It helps in identifying machine availability, machine performances, machine qualities, production flow, condition of assets, utilization of resources, precise operation & etc.
Machine Monitoring is more than just
Machine Status Update
It is about the understanding of Overall Equipment Effectiveness (OEE) with real-time visibility of machines, value streams, and production facilities to identify, solve & mitigate downtime.
Overall Equipment Effectiveness (OEE)
AVAILABILITY
Availability takes into account Unplanned & Planned Stops. Availability score of 100% means the process is always running during Planned Production Time.
PERFORMANCE
Performance takes into account Slow Cycles & Small Stops. Performance of 100% means when the process is running, it is running as fast as possible.
QUALITY
Quality takes into account Defects (including parts that need Rework). A quality score of 100% means there are no Defects ( only Good Parts are being produced).
OVERALL EQUIPMENT EFFECTIVENESS
OEE takes into account all losses. An OEE score of 100% means you are manufacturing only Good Parts, as fast as possible, with no stop time.
What is Overall Equipment Effectiveness
OEE (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity. It identifies the percentage of manufacturing time that is truly productive with the used of OEE formula such as, (A x P x Q = OEE). An OEE score of 100% means you are manufacturing only Good Parts, as efficient as possible, with no Stop Time. In the language of OEE, it generally denotes 100% Quality (only Good Parts), 100% Performance (as fast as possible), and 100% Availability (no Stop Time). By measuring OEE, the underlying losses contributed to production downtime will be identified, you will gain important insights on how to systematically improve your manufacturing processes. It is the single best metric for measuring machines downtime, benchmarking progress, and improving the productivity of manufacturing equipment.
First Step to Industrial IoT
Machine Monitoring System is the first step towards Industrial IoT, besides monitoring it creates a next-level communication network within the industry. This network can then be used as an effective source of analyzing the entire plant activities. Generally, machine monitoring solution is a single package comprising of real-time monitoring, data acquisition, automation, and support on every apparatus. Implementing this system would simultaneously enhanced manufacturing productivity and machine maintenance.
Our Capabilities in Machine Monitoring System
MYP Electrical Engineering is capable of providing industry-leading Machine Monitoring System solution to increase your factories efficiency, mitigate machines downtime, improve interactions & communication between management and operators, provide real-time notifications regarding to machine status & its Overall Equipment Effectiveness (OEE) & generate Daily, Monthly, Yearly production performances report for analysis purposes.